BCW / BCS Series

Contact Positioning Switch

Contact Positioning Switch · BCW / BCS Series

T-SENSE Contact Positioning Switches feature a tungsten carbide contact tip and SUS303 stainless steel body with 0.001mm repeatability. The BCW series offers IP67 ingress protection designed for harsh industrial environments; the BCS series meets precision positioning needs in space-constrained equipment with its compact form factor.

BCW-M10 Contact Positioning Switch
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BCW Series — Industrial Waterproof

The BCW series features large-size threaded contact positioning switches with M8 or M10 precision thread mounting. With IP67 ingress protection, they operate reliably in coolant splash and humid environments. The tungsten carbide contact tip has a hardness of HRA 90.5 for long-term wear resistance, suitable for CNC machining centers, automated production lines, and other demanding conditions.

BCW-M8 / BCWB-M8

M8×0.5 Thread · 3mm Contact Head Diameter
  • Mounting thread: M8×0.5, compatible with common fixtures and holders
  • Contact head diameter: ø3mm Tungsten Carbide, small contact area for precision positioning
  • BCW-M8: Standard straight body design
  • BCWB-M8: L-shaped angled body, suitable for side mounting and tight spaces
M8×0.5 ø3mm Contact IP67

BCW-M10 / BCWB-M10

M10×1.0 Thread · 5mm Contact Head Diameter
  • Mounting thread: M10×1.0, secure locking in heavy-duty fixtures
  • Contact head diameter: ø5mm Tungsten Carbide, larger contact area for rough positioning applications
  • BCW-M10: Standard straight body, mounting length 34.8mm
  • BCWB-M10: L-shaped angled body, mounting length 35.5mm
M10×1.0 ø5mm Contact IP67

BCW Series Specifications

Specification ItemBCW-M8 / BCWB-M8BCW-M10 / BCWB-M10
Mounting ThreadM8×0.5M10×1.0
Contact Head Diameterø3mmø5mm
Contact Head MaterialTungsten Carbide HRA 90.5
Body MaterialSUS303 Stainless Steel
Contact Force0.8N
Pre-travel1.5mm
Repeatability (C type)0.001mm0.001mm
Repeatability (NC type)0.003mm0.003mm
Signal VoltageDC 5V–24V
Steady CurrentBelow 10mA (Peak below 20mA)
Signal OutputB:NC (Normally Closed Contact)
Ingress Protection RatingIP67 (IP6X complete dust protection + IPX7 1m depth 30 min)
Cable LengthStandard 2M / Optional 3M, 6M
LED IndicatorOptional (No LED / Green LED)
Standard Body Length34.8mm34.8mm
L-Type Body Length35.5mm (BCWB-M8)35.5mm (BCWB-M10)

BCS Series — Compact & Economical

The BCS series features small-size straight rod contact positioning switches that are compact and highly responsive, suitable for equipment with limited installation space. While not waterproof, they deliver the same high-precision positioning performance as the BCW series in dry environments — an economical and efficient choice.

BCS Straight Rod Type

Compact Size · High Value
  • Straight rod design, easy to install with minimal footprint
  • SUS303 stainless steel body, tungsten carbide contact
  • Repeatability 0.001mm
  • Suitable for instrument equipment positioning, optical inspection platforms, automation modules, and other dry environments
  • More economical compared to BCW series, ideal for large-scale deployment
Compact Size Straight Rod Type High Value

BCS Series Specifications

Specification ItemBCS Value
Form FactorStraight Rod Type
Contact Head MaterialTungsten Carbide HRA 90.5
Body MaterialSUS303 Stainless Steel
Repeatability0.001mm
Ingress ProtectionNone (Recommended for dry environments)
Signal VoltageDC 5V–24V
Signal OutputB:NC (Normally Closed Contact)
Suitable EnvironmentsInstrument equipment, inspection platforms, automation modules

Technical Advantages

Contact positioning switches detect position through physical contact. Unlike non-contact sensors (photoelectric, magnetic induction), they are unaffected by workpiece material, color, transparency, surface roughness, or ambient light — delivering more stable and reliable signal output.

0.001mm Repeatability

Type C achieves stable repeatability within 0.001mm on every contact, ensuring consistency and reliability in automated production lines.

Unaffected by Workpiece Material

Contact sensing is unaffected by workpiece color, transparency, surface roughness, magnetic field interference, and other factors — simple and reliable signal output.

Tungsten Carbide Contact · Long-Lasting Durability

Contact tip made of tungsten carbide with a hardness of HRA 90.5, excellent wear resistance, service life of over 10 million cycles.

Contact vs. Non-Contact Positioning Sensors

Comparison ItemContact Positioning SwitchNon-Contact (Photoelectric / Magnetic)
Sensing PrinciplePhysical contact triggerLight reflection / Magnetic field change
Workpiece Material EffectUnaffectedAffected by color, transparency, material
Ambient Light EffectUnaffectedMay be affected by strong light or infrared interference
Signal Accuracy0.001mm repeatabilitySignificantly affected by distance and angle
Liquid / Oil EnvironmentBCW series IP67 waterproof, operates normallyLens contamination causes failure
Installation & CalibrationMechanical contact point, intuitive and simple setupRequires calibration of sensing distance and sensitivity
Service LifeOver 10 million cyclesNo mechanical wear, but electronic components may degrade
CostEconomical and affordableGenerally higher

Catalog & Download

Download the BCW / BCS series contact positioning switch catalog